
ShinEtsu KF-410 - Methylstyryl-Modified Silicone for Precision Lubrication
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KF-410 is a transparent liquid lubricant based on an aralkyl-modified silicone oil, specifically designed to provide high-precision lubrication and long-term protection for electronic and mechanical components. It exhibits excellent thermal stability and low volatility, along with outstanding electrical insulation properties, ensuring long-term stability in sensitive devices and industrial environments.
products parameters
Composition: | Aralkyl-Modified Silicone |
Appearance: | Colorless, Transparent Liquid |
Viscosity: | Approximately 900 (mm²/s) At 25°C |
Specific Gravity (25°C): | ~1.02 At 25°C |
Refractive Index: | ~1.48 At 25°C |
Packaging: | 15 Kg |
key features
Excellent Mold Release - KF-410 exhibits excellent mold release properties, with a viscosity of approximately 900 mm²/s at 25°C. It forms a uniform, non-sticky layer on the mold surface. Standard comparative testing shows that its mold release efficiency is over 30% higher than that of untreated molds, effectively reducing resin or rubber residue.
Excellent Compatibility - KF-410 exhibits excellent compatibility with a variety of organic and inorganic materials. With a specific gravity of approximately 1.02 and a refractive index of approximately 1.48, it can be stably dispersed in resin, plastic, and rubber systems without phase separation. In composite material testing, its uniformity retention in organic polymer systems exceeded 95%, ensuring consistent and controllable material properties.
Stable Lubrication - KF-410 exhibits remarkable lubricity, forming a stable film on metal or rubber contact surfaces, effectively reducing the coefficient of friction. Experimental data shows that in continuous friction testing, the coefficient of friction was reduced by over 40%, and wear depth was significantly reduced.
Heat Resistance - KF-410 maintains a stable structure even in high-temperature environments, with a temperature range of -50°C to 180°C. Its viscosity changes less than 10% under high-temperature conditions. In long-term high-temperature aging tests, its lubricity retention rate exceeded 85%, demonstrating strong thermal stability and ensuring continuous operation of equipment under harsh conditions.
Insulation - KF-410 exhibits excellent electrical insulation properties, effectively preventing short circuits and leakage when used as a dielectric. Its dielectric strength has been tested to reach 20 kV/mm, significantly exceeding that of conventional lubricants.
Inks and Printing - KF-410 improves ink flow and anti-blocking properties in the ink and printing industry. In practical applications, adding 1%-2% KF-410 significantly enhances the gloss of printed products, reduces scrap due to blocking, and improves overall production efficiency. Its low volatility also ensures long-term stability, meeting the demands of high-speed printing.
Plastics and Rubber - In the processing of plastic and rubber products, KF-410 can be used as an additive to improve mold release and lubrication properties. Test data shows that rubber molded parts using KF-410 experience a 25%-30% reduction in release force, significantly reducing manual labor. Furthermore, its heat resistance ensures consistent quality even during high-temperature vulcanization processes.
Industrial Lubrication - KF-410 is widely used for precision lubrication of precision parts in mechanical equipment, such as bearings, sliding surfaces, and seals. Its friction-reducing properties can reduce equipment wear by over 40%, extending service life and reducing maintenance costs. Its lubricating effect remains stable even under high-load operating conditions, making it particularly suitable for industrial applications requiring long-term continuous operation.
Coatings and Paints - KF-410 improves dispersibility and anti-blocking properties in coatings and paint systems. The inclusion of KF-410 in formulations improves coating surface smoothness, preventing peeling and cracking. Application tests have shown that coatings treated with KF-410 exhibit a 20% increase in abrasion resistance, significantly enhancing overall surface quality.
Textiles and Leather - In the textile and leather industries, KF-410 is used to enhance the feel and softness of material surfaces while also improving abrasion resistance. In friction tests, treated textiles demonstrated an approximately 30% increase in abrasion resistance and significantly reduced static electricity accumulation. These improvements contribute to an enhanced user experience and durability of textile and leather products.